When your facility demands reliable pipeline installation that meets ADNOC specifications, balances aggressive schedules with uncompromising safety standards, and delivers leak-free commissioning on first pressure test—you need contractors who understand Abu Dhabi’s industrial landscape. BIJER Construction delivers complete pipeline installation and erection services across oil & gas facilities, petrochemical plants, and industrial operations throughout Mussafah, ICAD, Ruwais, and beyond.
Our integrated approach combines pipe fabrication, on-site erection, precision welding, and commissioning support under unified project management. From 1-inch instrument lines to 120-inch cross-country pipelines, we execute installations that form the backbone of UAE’s energy infrastructure. Whether you’re planning greenfield construction, brownfield tie-ins, or facility expansion projects, BIJER transforms engineering designs into operational piping systems—on schedule, within budget, and without compromising HSE excellence.
BIJER provides comprehensive pipeline installation capabilities serving the complete project lifecycle. Our services integrate seamlessly to reduce coordination overhead, minimize interfaces, and deliver superior project outcomes.
Shop fabrication of carbon steel, stainless steel, and alloy pipe spools to match isometric drawings. Our fabrication processes include precision cutting, beveling, fit-up, and quality welding per ASME B31.3 standards. Pre-fabrication reduces field welding requirements and accelerates installation schedules.
Field installation of process piping, utility systems, and cross-country pipelines. Our rigging crews safely handle large-diameter pipe sections using certified lifting equipment. We execute installations in congested brownfield facilities and open-field greenfield projects with equal proficiency.
ASME-coded welding by certified welders holding valid ADNOC, ARAMCO, and international qualifications. We perform TIG, MIG, SMAW, and specialty welding processes for carbon steel, stainless steel, duplex, super duplex, and exotic alloy materials. All welds undergo radiographic, ultrasonic, or magnetic particle inspection per project specifications.
Safe connections to live process systems using
Our team knows pipes inside out – from installing new lines to fixing existing ones.
If you would like to discuss your requirements, please call us or complete the enquiry form below. Our team aims to respond quickly on business days; for time-critical matters, we recommend calling.
+971 54 480 6887
info@bijer.ae
For spark-free preparation and hot tapping techniques for maintaining production continuity. Our tie-in crews specialize in high-pressure hydrocarbon systems requiring explosion-proof procedures. Pipeline Testing & Commissioning Hydrostatic pressure testing, pneumatic testing, nitrogen purging, and chemical cleaning to achieve commissioning readiness.
Remove construction debris and fouling before system startup. Bolted Connections & Flange Assembly Precision
Ensures leak-free flange joints. We follow ASME PCC-1 tightening procedures using calibrated hydraulic torque tools, preventing gasket blowouts and costly re-work.
Understanding our systematic approach helps facility managers plan resources, coordinate activities, and set realistic project expectations.
Pre-Construction Planning (1-2 weeks)
Controlled Environment Manufacturing (2-4 weeks)
Field Execution (3-8 weeks depending on scope)
Quality Verification (1-2 weeks)
Startup Assistance (1 week)
Upstream & Midstream Infrastructure
Abu Dhabi’s energy sector—from Ruwais refineries to offshore platforms—relies on BIJER for pipeline installations supporting crude production, gas processing, and product distribution. We understand ADNOC specifications, OSHAD compliance requirements, and the operational constraints of live facilities.
Our pipeline crews have installed:
Complex Process Piping Systems
Petrochemical facilities across Mussafah and ICAD industrial zones demand piping contractors who understand material compatibility, thermal expansion management, and process safety. BIJER installs piping for reactors, distillation columns, heat exchangers, and chemical transfer systems using materials ranging from carbon steel to exotic alloys.
We handle corrosive services requiring:
Energy Infrastructure Piping
Combined-cycle power plants, cogeneration facilities, and desalination plants require piping installations meeting stringent specifications. We install high-temperature steam lines, condensate return systems, cooling water distribution, and fuel gas piping supporting UAE’s power generation capacity.
Municipal & Industrial Water Systems
Water treatment facilities, pumping stations, and distribution networks across Abu Dhabi rely on pipeline contractors experienced in HDPE fusion welding, ductile iron installation, and large-diameter steel pipe construction. BIJER executes installations for potable water, process water, and wastewater conveyance systems.
Single-Source Advantage
Traditional pipeline projects fragment work across multiple contractors: one fabricates, another installs, a third handles tie-in cutting, and a fourth performs flange bolting. This fragmentation creates coordination overhead, schedule conflicts, and accountability gaps.
BIJER consolidates these scopes under unified management. When pipe installation requires
Measurable Benefits:
Safety First, Always
Our safety record speaks louder than marketing claims. BIJER maintains:
We execute installations in operating facilities using rigorous SIMOPS protocols. Our crews understand explosive atmosphere precautions, hot work permit procedures, and emergency response requirements. Safety isn’t negotiable—it’s foundational to every project we undertake.
First-Quality Installations
Our welding department holds certifications from:
All welders maintain current qualification records for processes and materials they’ll weld on your project. Weld procedures undergo qualification testing before production welding begins. Non-destructive testing by certified inspectors verifies weld quality—we target zero defect rates, not industry averages.
Serving All UAE Industrial Zones
BIJER operates across:
Our local presence means rapid mobilization, familiar with regional requirements, and established relationships with suppliers and inspection bodies. We’re not foreign contractors learning Abu Dhabi—we’re local industrial partners who understand your operational environment.
Comprehensive Material Coverage
Small to Large Diameter Installations
Pressure Capabilities:
Advanced Welding Capabilities
All welding procedures qualified per:
Realistic Scheduling
Understanding typical timelines helps facility managers plan shutdowns, coordinate contractors, and set stakeholder expectations.
Scope: Instrument connections, small-bore utility additions Duration: 3-7 days Crew size: 2-4 personnel Example: Adding sample points, pressure gauge installations
Scope: Heat exchanger piping, pump suction/discharge, skid tie-ins Duration: 2-4 weeks Crew size: 6-10 personnel Example: New equipment installations during shutdowns
Scope: Major unit modifications, complete piping systems Duration: 6-12 weeks Crew size: 15-30 personnel Example: New process unit installations, plant expansions
Scope: Cross-country pipelines, plant-wide distributions
Duration: 3-9 months
Crew size: 30-80 personnel
Example: New pipeline corridors, facility interconnections
Timeline Variables:
Understanding Investment Drivers
Pipeline installation costs vary significantly based on project-specific factors. Transparent understanding prevents budget surprises and supports informed decision-making.
For accurate project pricing, contact BIJER with your specifications, drawings, and schedule requirements. We provide transparent, competitive quotations breaking down costs by scope element.
Regulatory Adherence
Abu Dhabi’s industrial sector operates under stringent HSE regulations. BIJER maintains compliance with:
Verification at Every Stage
BIJER delivers pipeline installation services across all UAE industrial regions:
Abu Dhabi Emirate:
Dubai Emirate:
Other Emirates:
Remote & Offshore:
Wherever UAE industry requires pipeline installation expertise, BIJER mobilizes with the equipment, personnel, and experience to execute successfully.
Duration varies significantly by scope. Small modifications (adding instrument connections or sample points) typically complete in 3-7 days. Medium-sized projects like heat exchanger piping or pump installations require 2-4 weeks. Large process piping systems span 6-12 weeks, while major cross-country pipelines may take 3-9 months. Timeline depends on pipe diameter, material specifications, welding requirements, inspection scope, and whether installation occurs during operations or shutdowns.
BIJER welders maintain current qualifications from ASME, ADNOC, ARAMCO, Lloyd’s Register, and Bureau Veritas. Each welder is qualified for specific processes (TIG, MIG, stick welding) and materials (carbon steel, stainless steel, alloys) they’ll work with on your project. We provide welder qualification records and continuity logs demonstrating currency of certifications.
Yes, we specialize in brownfield installations within operating facilities. Our crews execute work using comprehensive SIMOPS (Simultaneous Operations) protocols including continuous gas monitoring, hot work permits, safety barriers, and coordination with operations teams.
BIJER offers both supply-and-install and labor-only arrangements. For turnkey projects, we procure materials, manage logistics, and deliver complete installations. For clients preferring to supply materials, we provide professional installation services. Our experience with material sourcing in UAE markets often achieves cost savings and shorter lead times.
Our quality program includes material verification via mill test certificates and PMI testing, weld inspection using radiography (RT), ultrasonic testing (UT), or visual methods per specifications, dimensional checks confirming alignment and support spacing, hydrostatic pressure testing to 1.5x design pressure, and complete documentation packages with as-built drawings and test certificates.
Shutdown success requires meticulous pre-planning. BIJER conducts pre-shutdown meetings identifying critical path activities, stages materials and equipment before shutdown begins, operates multiple crews on 12-hour shifts maximizing available time, maintains ready spares for equipment failures, and coordinates closely with your operations team. Our shutdown completion rate exceeds 95%—we understand deadline pressures and deliver accordingly.
We install carbon steel (ASTM A106, API 5L), stainless steel (304, 316, duplex), alloy steel (P5, P9, P11, P22, P91), exotic alloys (Hastelloy, Inconel, Monel), and HDPE/GRP for specialized services. Size range spans ½-inch instrument lines to 120-inch cross-country pipelines. Pressure capabilities extend from low-pressure drainage systems to ultra-high-pressure gas service exceeding 1500 PSI.
BIJER maintains OSHAD compliance certification and adheres to ADNOC HSE Code of Practice requirements. Our safety management system, qualified personnel, and project execution methodologies meet ADNOC contractor standards. We regularly execute work in ADNOC facilities across Abu Dhabi and the Western Region.
Whether you’re planning a major facility expansion, need emergency pipeline repairs, or require shutdown installation support, BIJER delivers the expertise, equipment, and execution capability Abu Dhabi’s industrial sector demands.
Contact us today for:
